The published articles are meant to primarily educate the students in printing to supplement their knowledge in the field of Printing. These are not simple Glossary of printing terms, but to the extent possible every term has been explained in brief so that it can be of some use to the students who appear in some sort of examinations and interviews.
I served the Printing Industry for over 40 years
in various capacities, a major part in an Security Printing Organization. In order not to waste the printing and paper related knowledge which I gained over years, I decided to keep them in public domain for the reason stated in prepara. Most of the illustrations - over 90% - have been generated by me to explain the terms suitably.
While I am not sure to what extent the published content will help, if the content is going to be of use to some one in some manner, I will be greatly satisfied.
Your views may be sent to me ( for my record and correction wherever needed.



- Over 400 terms-

Click on this line to read from 'A'

Wednesday, September 5, 2012

Alphabet - C/3

23.Color filters: A small sheet of colored substance either made of glass, very thick gelatin, or highly transparent plastic material is used in the process camera work while making color separation negatives or positives for printing. The color filter usually contains three colors: red (R), green (G) and blue (B). Each colour filter allows only certain rays to pass through and facilitate colour separation. Unless the color filters are used, the multi colored originals can not be separated into separate components in the form of panchromatic film negative or positive to prepare respective plates for printing. There are varieties of filters available in the Graphic arts process market in similar colour shades but with different density ranges. Each one is produced by each Photographic film manufacturing companies to suit their films. Since there has been some reservation on the use of acetate base color filters shortly called CF, which according to some views in the industry affect the image definition, the color compensating filters were subsequently developed. The color compensating filters shortly called CC filters are basically same as CF filters , but improvised version. The CC is used to control the amount of light each emulsion layer receives during exposure and modify the color quality of the exposing light needed to print the color negatives or transparencies. While the filters allow certain wavelengths and transmit certain rays some amount of light is lost as the filters absorb them. Therefore to compensate this absorption and the loss of light one may have to increase the exposure by certain factors called filter factor. In cases where the proper details are not recorded correct filters are to be used which multiply the rays to intrude. Each filter is coded with something like 2 X, 3 X etc. Such numbers denote the filters factors, which indicate the power or strength of the filter colour that compensates the light loss. This numerical factor is based on several variables that include the color sensitivity of the film, density of the filter, color of the filter, and color temperature of the light source. As these variables change, the filter factor also changes to produce the correct exposure. As these variables change, the filter factor also changes to produce the correct exposure consistently. Special colorless filters called Polarizing and Diachronic filters -improved versions in the filters are also available in the market. Also see more details under color separation .
24. Color Sequence : Order or laid down sequence and rotation in which the colored inks are printed to reproduce the colored original. Color sequence can vary from each job and the with each printing press though theoretically the sequence is supposed to be Cyan, Yellow, Magenta and then Black shortly termed as CYMK(K for black) . However some presses continue to print Yellow first, followed by Cyan and Magenta. The Black colour is always printed at the end. There is no one particular sequence that has proved to be optimum in reproducing the image to the exactness of the colored original because each press have their own method of working and the ink they use is mostly non standard and procured from different sources. The reproduction of colored original depends on all several factors including that of the ink used.
25. Color Shift : Change in image color resulting from changes in register, ink densities or dot gain during three to four-color process printing. This apart change of color shades visible to the human eye when the printed matter is turned in different angles also falls under this category. One classic example is color shifting threads used in some of the Currencies or Bank notes to create multi-colored effects when viewed from all angles. If such color shift threaded Currency or note is slightly bend downward or sideways, one can see the colours showing differently. Optically Variable Ink used by the security printers also come under this term as the printed image will show different colored effects when viewed from different angles. The holographic images are also another example for colour shift .

26. Composite Proof : Final Proof showing actual colours of the reproduced original with graphics and matter in their respective places as per the approved layout .
27. Composition : This term should not be confused with the term composing which is nothing but composing the matter either by mechanical means or by hand for printing. Composition means assembly of the composed matter in a format incorporating the elements of graphics wherever needed so that they can be processed for printed by subsequent operations.
In the case of Offset and Gravure printing this work is done by the layout artist after the main text matter is composed to a preset size . He will paste the text matter in position along with graphics and register marks so that negatives or positives can be straightaway taken to prepare a plate for printing. In the case of letterpress printing, the text matter is composed either by mechanical or hand composing and then they are assembled in special frames along with the blocks containing graphics into required page sizes and made ready for printing. Both the actions carried out for Offset and Letterpress as narrated above are called composition.
28. Continuous-tone : An image, such as a photograph, where the gray levels in the image are continuous and not discrete. The continuous tone image will have virtually unlimited range of shades of grays, starting from white to dark greys and lastly black merging into the neighboring areas in a smooth flow. The term refers to photographs and illustrations having a range of shades from white to black but not made up of dots. The originals which have images drawn in lines and dots and other broken graphics will not be called continuous tone copy.

29. Copy board : Surface or frame on a process camera or enlargers that holds original copy in position for further processing.
30. Converter: The process by which the reel of paper is trimmed to specific sizes of sheets or roles. This is done basically in the paper mill by separate automatic trimming machine before supplying paper. However some units buy the jumbo roles of paper and get them converted to different sizes to suit their regular work as paper mills can not supply small quantities in different sizes as it will not be economical to handle smaller quantities. The converter machines are mostly used for trimming the jumbo roles into smaller width roles of different sizes to print labels etc in a web press.
Unlike the guillotine or cutting machines, in the converter machines bunch of sheets are not trimmed to size, but only the paper from the continuous reels are cut to required size by special cutting blade called slitters instead of heavy cutting machine knives which fall flat on the sheets stacked for trimming. The cutters called slitters in the converting machine slits the paper into desired width and the slit paper gets rolled on to another cylinder containing several inner cores sleeved over it . Once the slitting is completed the rolls will be taken out along with the inner core .
Also the box making and wrapper making machines come under this category as they convert the plain sheets of paper or boards into certain shapes. 

31. Cutting Machine : A machine that cuts stacks of paper to desired size. Every press will have a cutting machine to process both the plain paper prior to printing, and to finish the printed paper into required size. The cutting machines are also called Guillotine machines. Now automated, electronically controlled Cutting/Guillotine machines are available which when pre-program with required data like cutting the multiple up printed stocks to specific length, they keep automatically moving the stacked paper to precise position till the final edge is trimmed. The electronic eyes fitted on such machines will stop the machine if some interference while trimming the sheets take place. This is meant to guard against accidents. 

32. Calendaring: Calendaring of paper is an finishing process designed to smoothen its surface so as to improve gloss as well as printability as different kinds of papers are needed for different types of job. Due to the pulp fibers formation on the surface of the paper which to some extent may show roughness, the paper will be required to be passed under a set of rollers to smoothen the surface. Calendaring is the last operation on the paper making machine which takes place on a special machine having calendaring cylinder rolls. The paper is drawn between a series of rollers of varying hardness and composition. The sheets are in effect ironed out giving them added smoothness and gloss. Un calendared paper will have less smooth texture. Un calendared paper will be porous and have uneven surface. The thickness of the paper also fluctuates in different areas. Porosity and an uneven surface increase the consumption of printing ink and decrease printing quality. By calendaring, or compressing the paper by passing between set of rollers, the surface of the paper becomes smooth more suitable for printing machines. The smoothness depends on several methods deployed for this purpose. Paper passing under several rollers, some of which may be heated rollers, hard rollers and soft rollers etc. In the case of Super calendaring of the paper, it is done by passing the paper between stainless steel and soft cotton cylinders under high pressure. The surface of paper can be glossy or matte, smooth, silky, rough, or something in between. This term should not be confused with coating of the paper in the paper mills which is done using certain coating substances. Coating and Calendaring are two different processes. 
33. Cartographic Printing: Cartography is the science of producing maps. Printing of Cartographic maps are very delicate and a specialized subject as slight mis register can alter the data reproduced especially where the maps are made to certain scale to sizes. Most of the map Printing is handled by Survey of India Presses who have specialization in this art.
34.China Clay: Kaolinite, a clay mineral called china clay is used by paper makers to obtain finish and consistency on the paper surface. Most of the art and chromo papers are coated with china clay. Paper could be coated on either or both sides. Paper coated with china clay or other fillers give a smooth surface thus making them suitable for the printing of fine details. China clay called filler or loading agent when used as coating agent improves the paper appearance by contributing to brightness, smoothness and gloss. It also improves printability.
35. Cross direction : The direction of fibers floating across the grain. In simple word, the direction of the floating fibers is at right angle to the machine direction fibers. Paper is weaker and more sensitive to changes in relative humidity in the cross direction than in the grain direction known also as machine direction .
While converting the reels to sheeting, the machine and cross direction are to be kept in mind and the sheet cutting done to suit the end use requirements since they influence registration problems, dimensional stability, creasing and folding properties.
36.Colorants: This is an important term in the ink making. Colorant or the pigment conveys the visual identity (colour) of an ink. It is colorants, also known as pigments that give color to a print substance by remaining on the surface by filling the voids on the substrate.

............Additions to alphabet C to be continued under C/4

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